01 Jan 2000
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Boss Side Loader Manual

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Jerico Performance. Main Case 1. Install new shift finger seals using a seal. Seal Driver at the end of the. With the old countershaft O ring removed. Install a new O ring. On. Viton o rings a drop of oil spread evenly over the whole. Other o rings of. Using compressed air, blow clean the main. Lay the main case aside until later. Tail Housing 1. With a new rear seal in hand, apply a very. Next, apply a thin layer of silicone to the. BARRYS GOODS FOR SALE Bridgeportstyle Millhead for Sale. Install the seal by using a seal driver or by. Ensure that the seals metal flange seats. On Road Race and circle track applications. This step is necessary. Cluster Shaft Assembly 1. With the cluster shaft standing on its first. Ensure. that the snap ring is installed with its sharp edges. Tushar September 29, 2015 at 715 pm. Hi Petr, Great tutorial. I made my own loader using above mentioned techniques and it is working perfect but i have a problem. Boss Side Loader Manual' title='Boss Side Loader Manual' />With the sharp. Pay. particular attention to this in all phases of assembly. Install the second gear pinion with its flat. The raised face will. Install the third gear pinion with its gear. Then install the second snap ring. Third gear pinion. Jerico. It is important that, once a gear is run awhile, it. Install the third snap ring sharp face down. On Top and Bottom Loader transmissions this snap ring is. This is. necessary so that, like during disassembly, the main. Install the main drive cluster gear with its. Sunfra_olx_351243294/ca32ae4070c02f4dff2ae9979f6fa0cddcdf2afd.jpg' alt='Boss Side Loader Manual' title='Boss Side Loader Manual' />Install the fourth and last snap ring. Reverse Idler 1. Place the reverse slider onto the reverse. Second and Third Gear Assemblies Drag Race Transmissions 1. With second gear lying flat on its face. Take note of the dog rings. The teeths smaller faces mate. Boss Side Loader Manual' title='Boss Side Loader Manual' />Installing a dog ring with faces. Next, install a RS 2. Spirolox snap ring. Ensure that the. Spirolox seats properly in the groove. Repeat step 1 for third gear using a 3. Repeat step 2 for third gear using a RS 1. Spirolox snap ring. Winston Cup and Road Race. Transmissions 1. Slide second gears inner hub through second. This hub can be identified from the third gear. Ensure that. the inner hub is inserted through the second gear face. Earlier model transmissions had inner hubs with no. Their splines were continuous across the outer. Placement at the grooves is different at each end. The. thinner section, as measured from the edge of the hub to. Slide a 3. 4 tooth spline dog ring over the. With a new Spirolox in hand, spread it so that. Only the left side barb should be flattened. Starting with its lower left edge, install the. Spirolox, feeding it around into the groove. Ensure that. the ring is seating as you proceed around the groove. To seat the upper right edge of the Spirolox. Once the Spirolox is installed and seated. Repeat steps 1 through 5 for the third gear. On older dog rings, ensure that both are. Installing a dog ring backwards. Newer dog rings have a bevel cut. This is the face which mates against the gear. While writing this manual a new inner hub was. Spirolox retainer ring. This conventional snap ring. As with all other snap ring. Input Shaft 1. Install the 3. Newer. dog rings are installed with the flat face rearward. Main Shaft Assembly 1. Install the 1 2 slider hub onto the main. Ensure that the inner splines recess goes on. Install a RS 1. Spirolox into the groove. Next apply a light film of oil to the first. Then install the first gear caged needle. The word oil as used in this manual refers. Mobil One 7. 5W9. Apply a film of oil to first gears inside. Install the first gears thrust washer so that. Install the 1 2 slider over the front of the. Ensure that the. reverse gear teeth of the 1 2 slider face the front of. Drag Race Transmissions 7. Apply a thin layer of oil to the second gear. The Binding Of Isaac Full Game. Install the tabbed thrust washer with its. Install the 5. 10. Make sure the. snap ring gap is in line with the main shaft slot of the. Apply a thin layer of oil on the third gear. Install the 3 4 slider hub so that the recess. Install the 5. 10. Install the 3 4 slider on the 3 4 slider hub. Winston Cup and Road Race. Transmissions 7. Apply a thin layer of oil on the second gear. Apply a liberal coating of oil to the. Next slide. second gear up on to the main shaft and the needle. Apply a thin layer of oil on the third gear. Apply a liberal coating of oil to the bearing assemblies. Install third gear up onto the main. Install the 3 4 slider hub so that the recess. Install the 5. 10. Install the 3 4 slider onto its hub. On used. transmissions, we try to install the slider so that the. Remember Engine rotation spins the input shaft. Input Shaft, Cluster Shaft and. Drivers Acer Aspire 1690 Windows 7'>Drivers Acer Aspire 1690 Windows 7. Reverse Idler Needle Bearing Assembly 1. Apply a moderate film of Mobil 1 universal. Next, install the 1. Apply a moderate film of grease to all. Apply a moderate film of Mobil 1 universal. Next install the C4. Q 4. 4 bearing needles 2. Then. apply a moderate film of grease to all the bearing. Finally, on each end of the idler. RNT A on the outer. On used transmissions, if. Apply a moderate film of Mobil 1 universal. Next, install a single thrust washer CNT A. C1. 08. 6Q. Ensure that this thrust washers. Install the. needles 2. Apply a. moderate film of grease to the needles once in place. Then install a second thrust washer CNT A on the. As with the reverse. TRANSMISSION ASSEMBLY 1. Apply a thin film of Mobil 1 universal grease. With a light film of Mobil 1 7. W9. 0 applied to. Apply a thin layer of Mobil 1 universal grease. Set the reverse idlerreverse slider. Where, during rebuilding, the reverse shift fork. With a light film of Mobil 1 7. W9. 0 applied to. Sometimes a twisting. In newer. cases, it may be necessary to drive the idler shaft into. Maintain the rear end of the idler shaft flush or only a. Rotate the reverse idler to ensure ease of. Make sure it rolls freely with no binding or. Install a short detent spring SDP A the. Next, add a few drops of. With a pocket magnet, place a detent. With the reverse shift rail lightly oiled. Now, while pushing forward on. When the click is felt. An extreme amount of pressure on your hand. Random Number Program Calculator on this page. This is an extremely difficult task which becomes. The main. thing to remember is Do not overcompress the detent. Align the reverse shift forks set screw bore. Phillips. screwdriver does well. Next, install the 51. X 1. socket head set screw and tighten it hand tight for Drag. Race transmissions, or install the 51. X 1 socket. head cap screw with the tapered head and torque it to 2. Winston Cup or Top Bottom Loader Road. Race transmissions. Winston Cup Cased Transmissions 1. Apply a liberal film of Mobil 1 universal. Place the cluster shaft into the main case. With a layer of Mobil 1 universal grease. The anti rotating. Apply a thin film of Mobil 1 universal grease. Place in the input shaft with 3. With the main shaft assembly tilted up at the. If working on a table without a. Join both input and main shafts together. Make sure. that once both are together, precautions are taken to. Place the appropriate shift fork about the. This step must be accomplished prior. Install the rear bearing on the main shaft. On some cases, it may be. Be sure. to alternate between sides while tapping the bearing to. Install the main drive pinion gear flat side. Be sure to. align the oil groove in this gear with the oil hole in. It may be necessary with new gears or inputs. Be sure not to nick the inputs journal. Install 3. 6. 25 spacer ring about the front. Then install the bearing. As with the rear. Again, while tapping, be sure to alternate. With both bearings installed and in place. Torque the two 14 2. X 78 long. socket head screws to 2. With the shift forks placed over their. Next apply a light film. Mobil 1 7. 5W9. 0 9.